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| Cable
ties are primarily used to organize and bundle wires and cable
in many choice commercial and military applications. |
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| The
need for cable ties arose around end of the ninetieth century
with the introduction of the first commercial and residential
wiring systems as well as inventions that contained internal
electrical wiring systems. Within these early electronic devices
there was a need to collect, contain and control multiple wires
into tightly organized groups. By bundling and routing wires
clear of moving parts manufactures were able to better prevent
damage from occurring to both the wires as well as the mechanical
parts. Bundling wires also provided a consistent, organized
and efficient wiring layout, which made tracing and servicing
of internal wiring systems faster and easier. |
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Early
methods for securing and routing wiring were simple and straight
forward but presented many drawbacks and hazards. Manufacturers
utilized twine, lacing cord or friction tape to bundle and route
the wiring. Although these early bundling methods proved effective
in the basic task of containing groups of wires, they did not
offer the convenience of a product designed specifically for
the task. Hand wrapping of lacing cord required a great deal
of time in manufacturing and tying off did not produce a very
secure and tight bundle. There was also the danger that thin
cord would cut into wire insulation, where as the adhesive on
tape tended to dry out over time causing it to peel off.
These problems triggered efforts to design a device that would
encircle, bundle and route wires more efficiently, at a uniform
tension, and on a more permanent basis. Some early prototype
devices included separate straps and locking mechanisms, which
required two operations to install. All these devices lacked
fine adjustment and permanent locking features. |
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The
first device designed especially to bundle and route wires effectively
was similar in appearance and function to today's standard cable
tie. It had a steel pawl or barb inserted at an angle inside
its head. Although this design allowed for fine adjustment and
self-locking it required two separate, time consuming manufacturing
operations - molding the tie and insertion of the steel pawl.
In addition, there was the possibility that the steel pawl could
work loose or break off, with potentially disastrous results
if it fell into printed circuits or closely spaced relay contacts.
The next major development was a two-component, self-locking
cable tie completely produced from nylon material. Although
it was finely adjustable, it still maintained the time-consuming,
two-step manufacturing process. Because of its design, this
improved cable tie provided better hand-eye coordination and
reduced installation time. Over time, cable tie design improved
steadily and eventually led to the development of a one-piece,
molded, self-locking nylon cable tie.
Since the development of the first one-piece, self-locking cable
tie its design was steadily refined to improve the effectiveness
of the product as a wire bundling device. The basic one-piece,
self-locking cable tie now comes in many sizes and styles for
a diverse range of applications. It has also been modified into
specialty ties with all the qualities of the basic tie, plus
added features for different uses. |
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